advanced manufacturing
unit 1 safety p1s19
#1 legs not the back
#2safety glasses / goggles
#3 safety hazerds and a
#4 instructor and tool
#5 fighting throwing tools
#6
compressed injury
#7 connecting
#8 T
#9 T
#10
T
#11 T
#12 Right safety
#1 legs not the back
#2safety glasses / goggles
#3 safety hazerds and a
#4 instructor and tool
#5 fighting throwing tools
#6
compressed injury
#7 connecting
#8 T
#9 T
#10
T
#11 T
#12 Right safety
unit2online portfolio #1 my online portfolio is at www.p1s19.weebly.com
#2 first i made a
weebly acount then made multiple pages chose pictures for the pages added
text.
#3 this lesson has helped teach me how to make a website in case i need
one in the future and how to make money possibly.
#4 an online portfolio
could be used for advertising.
#5 no not really because most of my
classes already have that kind of thing and they are easy.
#2 first i made a
weebly acount then made multiple pages chose pictures for the pages added
text.
#3 this lesson has helped teach me how to make a website in case i need
one in the future and how to make money possibly.
#4 an online portfolio
could be used for advertising.
#5 no not really because most of my
classes already have that kind of thing and they are easy.
unit3 carrers
#1 never #2 choose a career that interests you and that makes money and do the requirements for that job #3 it has helped to realize what i need to do in order to be succesful.
unit 4 sketching/ basic measure
mitchell.s_pitcure.docx | |
File Size: | 15 kb |
File Type: | docx |
mitchell.wmf | |
File Size: | 2 kb |
File Type: | wmf |
mitchell1.wmf | |
File Size: | 5 kb |
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MEASUREMENT T 1. a 3/16 b 7/16 c 5/8 d 3/4 e 1& 1/16
f 1 and 1/4 g 1 and 11/16 h 2 and 5/16 i 2 and
13/16 J 3 and 3/8 K 3 and 7/8 L 4 and 3/8 m 5 and 1/8 N
5 and 5/8 O 5 and 15/16
MEASUREMENT TEST 2. question number 1 cant be
answered number 2 .1. is 5 13/16 2. 6
and 1/8 3. 6 and 3/8 4. 6 and 11/16 5. 6 and
7/8
6. 7 and 5/16 7. is 7 and 9/16 8. 7 & and
3/4 9. 8 and 1/16 10. 8 and 1/4
f 1 and 1/4 g 1 and 11/16 h 2 and 5/16 i 2 and
13/16 J 3 and 3/8 K 3 and 7/8 L 4 and 3/8 m 5 and 1/8 N
5 and 5/8 O 5 and 15/16
MEASUREMENT TEST 2. question number 1 cant be
answered number 2 .1. is 5 13/16 2. 6
and 1/8 3. 6 and 3/8 4. 6 and 11/16 5. 6 and
7/8
6. 7 and 5/16 7. is 7 and 9/16 8. 7 & and
3/4 9. 8 and 1/16 10. 8 and 1/4
unit5 computer aided drafting
layers.dwg | |
File Size: | 52 kb |
File Type: | dwg |
unit 6 mechanical drawing
unit 7 welding
#1 unsafe acts by students
#2 you must were safety goggles
#3 on any
machines or welders
#4 the instructor
#5 first report
#6
permission
#7 proper operating
#8 t
#9 t
#10 heavy straight leg
#11 t
#12 t
#13 f
#14 cleaned slips
#15 rags container
#16
shape harm
#17 mushroom
#18
sliperry
#19 f
#20 tool enough
#21 injury/ people tripping
#22
f
#23 injury never
#24turn the power off
#25 off stopped
#26 arms or hair
#27
permission & safety
#28 checked for insulation
#29 heavy
machinery
#30 blinding light
#31 worn ears
#32 valves
exploding
#33 empty improperly
#34 over chain
#35 live wires
#36
cylinders away
#37 fires and waste
#38 oxegen
#39 ignite
#40 the
screw
#41 oxegen tank
#42 damge valve
#43 soapy
#44 sparks
flames
#45 quickly
#46 pressure
#47 turned quickly
#48 fill
charge
#49 loss of pressure
#50 mixture
#51 free from dirt
#52
3
#53 left hand
#54 ears from sparks
#55 glare and sparks
#56
pressure
#57 welding cutting
#58 oxegen
#59 HHHHHHHHHHHHHHHH
#60
signature from my parent
Unit 2 ?1 anything welding ?2 yes ?3 by teaching new or better welding techniques ?4 yes because scheer showed us ?5 no because some of the videos are blocked ?6 yes ?7 ?
unit 3 #1 oxy acetylene arc welding
#2 mig weld arc weld
#3
mig and arc
#4 arc can weld steel
Unit 4 #1 yes because people are waning more welders
#2 yes
#3
a union called U.A
#4 U.A members
#5 union members because
#6 Some
Unions offer an opportunity to start an apprenticeship further up the
scale if you can demonstrate your skills by passing their welding test. And
even if you cant begin with a head start, the starting point in an
apprenticeship program with regular raises is not a bad deal
#7 yes
#8
yes
#9 a company in las vegas wants people to weld titanium
#10 one guys
name is moffo and another said welding job need
#11 Our company in Las
Vegas, NV is looking to hire Certified Titanium Welders to start ASAP.
#12
hi i also have Australian and New Zealand qualification and looking for
jobs.Please help me and reply on my email so i can deliver full details about me
[email protected]
Hello, I have been saving up to travel over seas for a while now and it
would be AMAZING to be able to work a job I love (welding) AND be able to
experience a new country and culture.
If you are still looking for
a welder I would be honoured to be considered for a position with your pressure
vessel company.
My e-mail is [email protected]
#13
?
UNIT 5 #1 for welding outsidewelding over mill scale or when the metal is dirty or
oily..., over bad tack welds, and even with a fan blowing the smoke away
#2
its cheap its portable you can weld different metals by changing the rod
#3
200 bucks or less
#4 "all kinds of stuff"
#5 Some of them can even burn a
1/8" rod using 115 volt current off the wall
#6 1/4
#7 it is too hard to
penetrate into the backing
#8 yes because burns burn through mill scale
#9
welding defects like slag inclusions, porosity, lack of fusion , etc
#10 in
an area that wont be bend tested
#11 Use the angle to your favor and set the
height where you can see the whole weld easily. Tilting the plate even 5
degrees helps
#12 it helps program your body for the real thing and what will
happen
#13 6010 6011
#14 use a file and other proper materials.
unit 6 #1 requires a
clear understanding of oxy fuel cutting torch equipment and
the fundamentals of
combustion.
#2 oxy fuel cutting torch
#3 4
in a thousand over a working lifetime
#4 fuel oxygen kindling temp
#5
no
#6 Oxygen is shipped as a non-liquefied gas at pressure above 2000
psi, and also
as a cryogenic gas at pressures below 200 psi
#7 Materials
with a
low kindling temperature, in the presence of oxygen and minimal heat,
can ignite
spontaneously. When certain fuels burn, whether liquid or gas,
their respective
rate of burn is so rapid that we refer to the burning
process as an explosion
#8 Burning rate refers to the speed with which the
combustion process will
consume the fuel source. Temperature, obviously, is
how hot the fire actually
is, but BTU refers to the energy that the fire
will produce.
#9 Securing cylinders is important to prevent damage to
the high pressure valve,
in the event the cylinder were knocked over,
allowing the high pressure contents
to escape in an uncontrolled
fashion
#10 15 psi
#11 Dissociative gas dust oxygen mixed gas
#12
rosebud heating tips
#13 Tip starvation of insufficient gas flow is the
usual reason
#14 1/7 of the cylinder contents per hour
#15 Maximum flow or
‘wide open’. thats right! wide ass open..
It uses a lot of gas , but it
is the safe way to use a rosebud.
UNit 7.7#1 first uderstand the plasma proccess
#2 plasma is a state of matter and the
most abundant form of matter in the universe
#3 the perfect cut would have
square angle no metalurgical changes no kerf
#4 chemical thermal mechanical
thermal-chemical
#5 plasma
#6 solid liquid gas
#7 solid
#8 gas
#9 when gases are super-heated and change states into plasma
#10
lightning
#11 process that utilizes an optimized nozzle orifice to constrict
an electrically charge
#12 torch serves as the holder for the
consumable parts and provides coolingged ionized gas
#13 constrict and
maintain the plasma jet.
#14 Power Supply•Start Circuit•Gas Flow
Control•Torch
#15 Produces constant current pure DC output
#16 Houses
metering and solenoid valves for shield and plasma gases. The gas console
interfaces with the plasma and shield gas supplies
#17 Houses the
consumables. The torch is where the arc is generated
#18 –start signal–torch
starting mechanism–gas flow–pilot arc–arc transfer
#19 open curcuit voltage
#20 high frequency
#21 pilot arc plasma arc
#22 Contact to work piece
damage and blow-back of spatter during cutting damages the nozzle by pitting and
ovalingthe orifice
#23 Nozzle is protected by an electrically isolated shield
prolongs part life
#24 Ease of operation
•Easy template tracing
•Great
nozzle life
•Lower cost of operationTorch
#25Opening created by the metal
removed by the plasma arc. The width of the kerfis determined by
#26 The
resolidifiedmetal on the bottom or top of the cut. Dross formation
#27These
are the ripples on the cut face or surface
#28 plasma torch on x-y
table on a punch press on a robotic arm
UNIT 7.8 # 1 destructive and non destructive
#2 Tests capable of
being performed in the workshop.
and Laboratory tests
#3 Defects occur
during welding which affect the quality and hardness of the plate
Other
defects occur through lack of knowledge of and skill of the welder
For
the training of welders
#4 tensile impact bending fatigue cracking
hardness
#5Material is sectioned and edges rounded of to prevent
cracking.
Punch marks are made to see elongation
#6 shows physichal
condition of the weld and determines weld efficiency.
#7 Bend through
180O
the specimen should be a minimum of 30mm wide
The fulcrums diameter
is 3x thickness of the plate
The bottom rollers have a distance of the
diameter of the former + 2.2 times the thickness of the
plate
Upper and lower surfaces ground or filed flat and edges rounded
off.
#8 d=3t d+2,2t
#9 d=3t d+2.2
#10 charpy and
izod
#11 notch direction of movement striker
#12 clamp the material
striking height cutting angle
#13 This gives the metals ability to show
resistance to indentation which show it’s resistance to wear and
abrasion.
The tests are
Brinell
Rockwell
Vickers diamond
pyramid
Scleroscope
#14 the testing of Material that is subject to
fluctuating loads
#15 REEVES Test study the hardening and
cracking of welds.
The compatibility of electrodes for the metal being
joined.
#16 an electron beam microscope
#17 magnifying lens
#18 These
are acids used to show up different structures in metals
For steels the
most common is “1-2 % nitric acid in distilled water or alcohol.
Aluminum
uses a solution of 10-20%caustic soda in water
#19 The rate the electrode
melts
The way the weld metal flows Sound of the arc The light given of Lack of root fusionAny pin holes from gas or slag
Amount of
spatter
Dimensions of weld
Under cut
dye penetrants acoustics
#20
These are an aid to visual inspection
Will only find surface defects
Use correct type
#21 Mainly for surface defects
Some sub surface defects can
be found
Only ferrous metal
#22 Striking with a rounded object
Ringing tone if no defect
Tone changes when object is cracked
#23 Used to test
pressure vessels
Pipe lines
The item for testing is filled with water or
oil it is then pressurised using a pump
A safety valve is set 1.5 to 2 times
below the working pressure
#24 This uses high pitched sound
The
sound will not pass through an air gap so bounces back and is picked up on a
receiver
The reader is a oscilloscope
#2 you must were safety goggles
#3 on any
machines or welders
#4 the instructor
#5 first report
#6
permission
#7 proper operating
#8 t
#9 t
#10 heavy straight leg
#11 t
#12 t
#13 f
#14 cleaned slips
#15 rags container
#16
shape harm
#17 mushroom
#18
sliperry
#19 f
#20 tool enough
#21 injury/ people tripping
#22
f
#23 injury never
#24turn the power off
#25 off stopped
#26 arms or hair
#27
permission & safety
#28 checked for insulation
#29 heavy
machinery
#30 blinding light
#31 worn ears
#32 valves
exploding
#33 empty improperly
#34 over chain
#35 live wires
#36
cylinders away
#37 fires and waste
#38 oxegen
#39 ignite
#40 the
screw
#41 oxegen tank
#42 damge valve
#43 soapy
#44 sparks
flames
#45 quickly
#46 pressure
#47 turned quickly
#48 fill
charge
#49 loss of pressure
#50 mixture
#51 free from dirt
#52
3
#53 left hand
#54 ears from sparks
#55 glare and sparks
#56
pressure
#57 welding cutting
#58 oxegen
#59 HHHHHHHHHHHHHHHH
#60
signature from my parent
Unit 2 ?1 anything welding ?2 yes ?3 by teaching new or better welding techniques ?4 yes because scheer showed us ?5 no because some of the videos are blocked ?6 yes ?7 ?
unit 3 #1 oxy acetylene arc welding
#2 mig weld arc weld
#3
mig and arc
#4 arc can weld steel
Unit 4 #1 yes because people are waning more welders
#2 yes
#3
a union called U.A
#4 U.A members
#5 union members because
#6 Some
Unions offer an opportunity to start an apprenticeship further up the
scale if you can demonstrate your skills by passing their welding test. And
even if you cant begin with a head start, the starting point in an
apprenticeship program with regular raises is not a bad deal
#7 yes
#8
yes
#9 a company in las vegas wants people to weld titanium
#10 one guys
name is moffo and another said welding job need
#11 Our company in Las
Vegas, NV is looking to hire Certified Titanium Welders to start ASAP.
#12
hi i also have Australian and New Zealand qualification and looking for
jobs.Please help me and reply on my email so i can deliver full details about me
[email protected]
Hello, I have been saving up to travel over seas for a while now and it
would be AMAZING to be able to work a job I love (welding) AND be able to
experience a new country and culture.
If you are still looking for
a welder I would be honoured to be considered for a position with your pressure
vessel company.
My e-mail is [email protected]
#13
?
UNIT 5 #1 for welding outsidewelding over mill scale or when the metal is dirty or
oily..., over bad tack welds, and even with a fan blowing the smoke away
#2
its cheap its portable you can weld different metals by changing the rod
#3
200 bucks or less
#4 "all kinds of stuff"
#5 Some of them can even burn a
1/8" rod using 115 volt current off the wall
#6 1/4
#7 it is too hard to
penetrate into the backing
#8 yes because burns burn through mill scale
#9
welding defects like slag inclusions, porosity, lack of fusion , etc
#10 in
an area that wont be bend tested
#11 Use the angle to your favor and set the
height where you can see the whole weld easily. Tilting the plate even 5
degrees helps
#12 it helps program your body for the real thing and what will
happen
#13 6010 6011
#14 use a file and other proper materials.
unit 6 #1 requires a
clear understanding of oxy fuel cutting torch equipment and
the fundamentals of
combustion.
#2 oxy fuel cutting torch
#3 4
in a thousand over a working lifetime
#4 fuel oxygen kindling temp
#5
no
#6 Oxygen is shipped as a non-liquefied gas at pressure above 2000
psi, and also
as a cryogenic gas at pressures below 200 psi
#7 Materials
with a
low kindling temperature, in the presence of oxygen and minimal heat,
can ignite
spontaneously. When certain fuels burn, whether liquid or gas,
their respective
rate of burn is so rapid that we refer to the burning
process as an explosion
#8 Burning rate refers to the speed with which the
combustion process will
consume the fuel source. Temperature, obviously, is
how hot the fire actually
is, but BTU refers to the energy that the fire
will produce.
#9 Securing cylinders is important to prevent damage to
the high pressure valve,
in the event the cylinder were knocked over,
allowing the high pressure contents
to escape in an uncontrolled
fashion
#10 15 psi
#11 Dissociative gas dust oxygen mixed gas
#12
rosebud heating tips
#13 Tip starvation of insufficient gas flow is the
usual reason
#14 1/7 of the cylinder contents per hour
#15 Maximum flow or
‘wide open’. thats right! wide ass open..
It uses a lot of gas , but it
is the safe way to use a rosebud.
UNit 7.7#1 first uderstand the plasma proccess
#2 plasma is a state of matter and the
most abundant form of matter in the universe
#3 the perfect cut would have
square angle no metalurgical changes no kerf
#4 chemical thermal mechanical
thermal-chemical
#5 plasma
#6 solid liquid gas
#7 solid
#8 gas
#9 when gases are super-heated and change states into plasma
#10
lightning
#11 process that utilizes an optimized nozzle orifice to constrict
an electrically charge
#12 torch serves as the holder for the
consumable parts and provides coolingged ionized gas
#13 constrict and
maintain the plasma jet.
#14 Power Supply•Start Circuit•Gas Flow
Control•Torch
#15 Produces constant current pure DC output
#16 Houses
metering and solenoid valves for shield and plasma gases. The gas console
interfaces with the plasma and shield gas supplies
#17 Houses the
consumables. The torch is where the arc is generated
#18 –start signal–torch
starting mechanism–gas flow–pilot arc–arc transfer
#19 open curcuit voltage
#20 high frequency
#21 pilot arc plasma arc
#22 Contact to work piece
damage and blow-back of spatter during cutting damages the nozzle by pitting and
ovalingthe orifice
#23 Nozzle is protected by an electrically isolated shield
prolongs part life
#24 Ease of operation
•Easy template tracing
•Great
nozzle life
•Lower cost of operationTorch
#25Opening created by the metal
removed by the plasma arc. The width of the kerfis determined by
#26 The
resolidifiedmetal on the bottom or top of the cut. Dross formation
#27These
are the ripples on the cut face or surface
#28 plasma torch on x-y
table on a punch press on a robotic arm
UNIT 7.8 # 1 destructive and non destructive
#2 Tests capable of
being performed in the workshop.
and Laboratory tests
#3 Defects occur
during welding which affect the quality and hardness of the plate
Other
defects occur through lack of knowledge of and skill of the welder
For
the training of welders
#4 tensile impact bending fatigue cracking
hardness
#5Material is sectioned and edges rounded of to prevent
cracking.
Punch marks are made to see elongation
#6 shows physichal
condition of the weld and determines weld efficiency.
#7 Bend through
180O
the specimen should be a minimum of 30mm wide
The fulcrums diameter
is 3x thickness of the plate
The bottom rollers have a distance of the
diameter of the former + 2.2 times the thickness of the
plate
Upper and lower surfaces ground or filed flat and edges rounded
off.
#8 d=3t d+2,2t
#9 d=3t d+2.2
#10 charpy and
izod
#11 notch direction of movement striker
#12 clamp the material
striking height cutting angle
#13 This gives the metals ability to show
resistance to indentation which show it’s resistance to wear and
abrasion.
The tests are
Brinell
Rockwell
Vickers diamond
pyramid
Scleroscope
#14 the testing of Material that is subject to
fluctuating loads
#15 REEVES Test study the hardening and
cracking of welds.
The compatibility of electrodes for the metal being
joined.
#16 an electron beam microscope
#17 magnifying lens
#18 These
are acids used to show up different structures in metals
For steels the
most common is “1-2 % nitric acid in distilled water or alcohol.
Aluminum
uses a solution of 10-20%caustic soda in water
#19 The rate the electrode
melts
The way the weld metal flows Sound of the arc The light given of Lack of root fusionAny pin holes from gas or slag
Amount of
spatter
Dimensions of weld
Under cut
dye penetrants acoustics
#20
These are an aid to visual inspection
Will only find surface defects
Use correct type
#21 Mainly for surface defects
Some sub surface defects can
be found
Only ferrous metal
#22 Striking with a rounded object
Ringing tone if no defect
Tone changes when object is cracked
#23 Used to test
pressure vessels
Pipe lines
The item for testing is filled with water or
oil it is then pressurised using a pump
A safety valve is set 1.5 to 2 times
below the working pressure
#24 This uses high pitched sound
The
sound will not pass through an air gap so bounces back and is picked up on a
receiver
The reader is a oscilloscope
unit 8 geometry of technical drawing
unit 9 views of objects
unit 10 mass production
unit 11 dimensioning
unit 12 manufacturing process
unit13 3d printing
1 3D printing is also known as desktop fabrication or additive manufacturing, it is a prototyping process whereby an real object is created from a 3D design.
2SLS (selective laser sintering), FDM (fused depostionmodeling) & SLA(stereolithograhpy) are the most widely used
technologies for 3D printing. Selective laser sintering (SLS) and fused deposition modeling (FDM) use melting or softening material to produce the layers.
3 oct 5 2011 the 3d printer is revealed, sept 2011 a smaller lighter cheaper version, in august they print out a plane
4 One of the most important applications of 3D printing is in the medical
industry. With 3D printing, surgeons can produce mockups of parts of their
patient's body which needs to be operated upon.
5On a 3D printer the object is printed by three dimension. A 3D model is built up layer by layer. Therefore the whole process is called rapid prototyping.
63D printers are the simple version of rapid prototyping machines. It is lower lost and less capable.
Rapid prototyping is a conventional method that has been used by automotive
and aircraft industries for years.
7 practically anything if you have a good enough 3d printer
1 3D printing is also known as desktop fabrication or additive manufacturing, it is a prototyping process whereby an real object is created from a 3D design.
2SLS (selective laser sintering), FDM (fused depostionmodeling) & SLA(stereolithograhpy) are the most widely used
technologies for 3D printing. Selective laser sintering (SLS) and fused deposition modeling (FDM) use melting or softening material to produce the layers.
3 oct 5 2011 the 3d printer is revealed, sept 2011 a smaller lighter cheaper version, in august they print out a plane
4 One of the most important applications of 3D printing is in the medical
industry. With 3D printing, surgeons can produce mockups of parts of their
patient's body which needs to be operated upon.
5On a 3D printer the object is printed by three dimension. A 3D model is built up layer by layer. Therefore the whole process is called rapid prototyping.
63D printers are the simple version of rapid prototyping machines. It is lower lost and less capable.
Rapid prototyping is a conventional method that has been used by automotive
and aircraft industries for years.
7 practically anything if you have a good enough 3d printer
unit 14 auxilary views
unit15 revolutions